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CASE STUDY

CLIENT: Jyoti Ceramic Industries

Jyoti Ceramic Industries: How to Use Aluma Coat BR

DESCRIPTION: #Instructional #How-To
Instructional video for how to use various paint products of Jyoti Ceramic Industries.

Aluma Coat – BR is a brushable 2 part epoxy based coating for a satin smooth, high gloss, low friction coating designed to protect surfaces against turbulence and corrosion that can withstand up to 150°C.

Areas of Application -
Fan propellers
Pump shafts
Pump housings
Flanges
Machines ways
Anti-friction bearing housings
Sleeve ports
Castings of submersible water pumps
Potable water tanks
Chemical handling pumps
Butterfly valves
Repairs of pin hole leakage

Major Industries – Shipping, Cement, Fertilizer, Paper pulp, Sugar

LIST OF MATERIALS REQUIRED
Sand paper, Spatula, Trowel, Flat brush, Xylene & Acetone, Tissue paper, Hand Gloves, Safety glasses, Face mask, Vacuum cleaner, Spray & Compressor, Measuring jar, Mixing container

PRECAUTIONS BEFORE USE
Clean the operation area.
Wear safety equipment such as mask, goggles and hand gloves.
Ensure operation area is well ventilated.

SURFACE PREPARATION
Remove any grease or oil from the surface to be painted using any industrial grade cleaner.
Roughen the surface with a sand paper, a wire brush or a machine brush to remove any rust.
Clean the surface with a vacuum cleaner.

PRODUCT PREPARATION
Remove the two components from the pack
Mix them thoroughly in the given ratio in a clean container using a spatula
Use Xylene or Acetone to thin it to desired consistency

APPLICATION USING A BRUSH
Set metal sheet at 30 degree tilt from vertical.
Take a flat brush and brush in one direction for consistency as shown.
Allow it to dry for 6-8 hours.
Apply a second coat

APPLICATION USING A SPRAYER - CALIBRATION OF THE SPRAYER
Clean the nozzle
Spray out water drops from nozzle
Check air pressure and set it to 3-4 kg/cm2

SPRAYING DEMONSTRATION
Set metal sheet at 30 degree tilt from vertical.
Keep a distance of approximately 6 to 10 inches between spray gun and the object
Spray a thin uniform layer uniformly starting from top to right, going down in one direction for consistency as shown.
Allow it to dry for 6-8 hours.
Spray a uniform second layer
Allow the surface to dry for about 24 hours before use

TIPS FOR BETTER APPLICATION OF THE PRODUCT

• Working time & curing of the coating depends on mixed mass & temperature. Higher the ambient temperature, faster will be the rate of curing.
• To reduce the curing time for Aluma-Coat coating compound at lower ambient temperatures, it is recommended :
• To store Aluma-Coat at room temperature i.e. 25-30 0C / 77-860F.
• To pre-heat the surface to be repaired until warm to touch.

ALUMA COAT BR
Brought to you by Jyoti Ceramic Industries Pvt. Ltd.

Audiovisual created by Santanu Productions - A Premium Corporate Video Maker in Mumbai. For more information please visit - https://www.santanu.biz or email us at mail@santanu.biz

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